20000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock
Introducing the 20000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock, a cutting-edge solution for your beverage production needs. This state-of-the-art filling line combines efficiency, precision, and automation to deliver exceptional results. With its advanced technology and robust construction, this machine is designed to meet the demands of high-speed production lines, ensuring maximum productivity and profitability.
The Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock is equipped with a range of features that set it apart from the competition. Its fully automated operation eliminates the need for manual intervention, reducing labor costs and minimizing the risk of errors. This machine is capable of filling carbonated water and other carbonated soft drinks (CSD) with a capacity of up to 20,000 bottles per hour, making it ideal for large-scale production.
Precision is at the core of this filling machine. Its advanced filling technology ensures accurate and consistent filling levels, minimizing product wastage and maximizing efficiency. The combiblock design integrates the blowing, filling, and capping processes into a single unit, streamlining the production line and saving valuable floor space. This compact design also enhances the overall efficiency of the production process, reducing energy consumption and optimizing resource utilization.
Safety and hygiene are paramount in the food and beverage industry, and this combiblock is designed with these considerations in mind. It is constructed from high-quality materials that are resistant to corrosion and contamination, ensuring the integrity and purity of your products. The machine is also equipped with advanced safety features, including emergency stop buttons and safety interlocks, to protect operators and prevent accidents.
In conclusion, the 20000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock is a game-changer in the beverage production industry. Its combination of cutting-edge technology, efficiency, and reliability make it the perfect choice for businesses looking to enhance their production capabilities. Invest in this filling machine and experience seamless operations, increased productivity, and superior product quality.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
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