Automatic 12000bph Blow Molding Filling Sealing Monoblock
Introducing the Automatic 12000bph Blow Molding Filling Sealing Monoblock, a cutting-edge solution designed to revolutionize your filling line operations. This state-of-the-art machine combines the power of blow molding, filling, and sealing into a single, fully automated monoblock system. With its exceptional speed and precision, this monoblock is set to redefine the standards of efficiency and productivity in the industry.
At the heart of this monoblock lies its advanced filling technology, capable of achieving an impressive output of 12,000 bottles per hour. This unparalleled speed ensures that your production line operates at maximum capacity, allowing you to meet the ever-increasing demands of your customers. Whether you are in the beverage, pharmaceutical, or personal care industry, this monoblock guarantees seamless and uninterrupted production.
The Automatic 12000bph Blow Molding Filling Sealing Monoblock boasts a user-friendly interface, enabling effortless operation and minimal downtime. Its intuitive control panel allows for easy adjustments and monitoring of crucial parameters, ensuring precise filling volumes and consistent product quality. Additionally, the monoblock's robust construction and high-quality components guarantee long-lasting performance, minimizing maintenance requirements and maximizing your return on investment.
This monoblock's blow molding capabilities are second to none. With its advanced technology, it can mold bottles of various shapes and sizes, catering to the diverse needs of your product range. From small vials to large containers, this monoblock ensures that your packaging is not only functional but also visually appealing, enhancing your brand's image and attracting customers.
Furthermore, the Automatic 12000bph Blow Molding Filling Sealing Monoblock incorporates a sealing mechanism that guarantees the integrity and freshness of your products. Its precise sealing process ensures leak-proof packaging, preserving the quality and extending the shelf life of your goods. Rest assured that your products will reach your customers in perfect condition, enhancing customer satisfaction and loyalty.
In conclusion, the Automatic 12000bph Blow Molding Filling Sealing Monoblock is the ultimate solution for businesses seeking to optimize their filling line operations. With its exceptional speed, precision, and versatility, this monoblock sets a new standard in efficiency and productivity. Invest in this cutting-edge technology and elevate your production capabilities to new heights.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
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