Demark Complete Fruit Juice Beverage Processing Plant Pet Hot Filling Bottling Machine Automatic 3 in 1 Production Line
The Fruit Juice Beverage Combiblock is the perfect solution for those who want to produce high-quality fruit juice beverages in an efficient and productive way. This innovative machine combines the functions of filling, capping, and labeling in one compact unit, making it both space-saving and cost-effective.
With its advanced technology, the Fruit Juice Beverage Combiblock ensures that the product remains fresh and flavor-rich, with minimal exposure to air, light, or other harmful elements. The machine is easy to operate and maintain, making it an ideal choice for businesses of all sizes, whether large-scale production or small start-ups.
The Fruit Juice Beverage Combiblock helps beverage producers increase their productivity and reduce their production costs, while maintaining the highest possible quality standards. The machine is designed to be user-friendly and eco-friendly, reducing waste and maximizing efficiency.
In conclusion, the Fruit Juice Beverage Combiblock is the perfect solution for those who want to take their fruit juice production to the next level. It is an innovative, user-friendly, and cost-effective option that delivers high-quality fruit juice beverages every time. With this machine, you can take your business to new heights and achieve even greater success!
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Rinsing Part
The rotary rinsing machine, mainly used for rinsing beverage bottles. The new bottle enters into the equipment through bottle distribution screw and star wheel, and its neck is clipped to mouth down by the clamp and turner device, dry after rinsing, and turn to mouth up automatically, then enters into the filling machine through bottle-outlet star wheel conveyor.
5. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
6. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
UNIT |
DMK - G5R12-72-72-15 |
| Blowing Cavity |
|
12 |
| Rinsing head |
|
72 |
| Filling head |
|
72 |
| Capping head |
|
15 |
| Productivity |
bottle/h |
24000 |
| Volume |
L |
0.2-2 |
| Material |
|
PET |
| Diameter of bottle |
mm |
50-105 |
| Height of bottle |
mm |
150-310 |
| Power |
|
380V50Hz |
| Installation power |
KW |
8 |
| Consumption of rinsing water(0.3 MPA) |
ton/hour |
4 |
| Consumption of compressed air(0.7 MPA) |
m3/min |
1 |
| Dimension of main machine |
mm |
7230×5300×2800 |
| Weight |
KG |
16000 |
1. Reliable and efficient design. The combiblock combines multiple processes including the blowing, filling, and capping into one seamless operation, ensuring a smoother and faster production process.
2. Ease of use. It is designed to be user-friendly, allowing operators to easily adjust settings and make quick changes without interrupting the production process. This makes it an ideal solution for businesses of all sizes, from small-scale productions to large industrial plants.
3. Highly flexible and versatile. It can be adapted to produce different bottle sizes and shapes, allowing manufacturers to respond to changing market demands.
4. Easily integrated with existing production lines, making it a cost-effective option for upgrading or expanding existing facilities.
5. Highest standards of quality and durability. It is constructed with high-quality materials and components, ensuring a long lifespan and minimal maintenance requirements. This makes it a reliable investment that can deliver years of trouble-free operation and consistently high-quality products.
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