Demark Organic Sparkling Tea Ultra Clean Ambient Filling Machine

• After-sales Service: Provided
• Warranty: 12 Months
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Model NO.: DMK-72-72-15
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Bottle Type: Round or Square
• Bottle Volume: 0.2L-2L
• Rated Capacity: 12000bp/H-60000bp/H
• Cap Type: PE Screw Cap, Crown Cap, etc.
• Transport Package: Wooden Case
• Specification: Stainless Steel
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 12000-60000 Bp/H

Product Description

Demark Organic Sparkling Tea Ultra-Clean Ambient Filling Machine

General Description

Featuring advanced technology, our Ultra-Clean Filling Machinery is equipped with a range of innovative features that set it apart from conventional filling machines. The machine is designed to minimize the risk of contamination, ensuring that your products meet the highest standards of safety and quality. 

Our Ultra-Clean Filling Machine is specifically designed to meet the stringent requirements of the food and beverage industry. It ensures that your matcha latte products are filled with utmost precision and hygiene, maintaining the integrity and quality of your beverages. 

Working Process

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.

 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.

4. Rinsing Part
The rotary rinsing machine, mainly used for rinsing beverage bottles. The new bottle enters into the equipment through bottle distribution screw and star wheel, and its neck is clipped to mouth down by the clamp and turner device, dry after rinsing, and turn to mouth up automatically, then enters into the filling machine through bottle-outlet star wheel conveyor.

5. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

6. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

 

Technical Parameters

ITEM	UNIT	DMK -72-72-15
Rinsing head		72
Filling head		72
Capping head		15
Productivity	bottle/h	24000
Volume	L	0.2-2
Material		PET
Diameter of bottle	mm	50-105
Height of bottle	mm	150-310
Power		380V50Hz
Installation power	KW	8
Consumption of rinsing water(0.3 MPA)	ton/hour	4
Consumption of compressed air(0.7 MPA)	m3/min	1
Dimension of main machine	mm	7230×5300×2800
Weight	KG	16000

Technical Advantages

The ultra-clean filling machine is one of the most advanced and efficient filling machines available in the market today. Its technology boasts several advantages that make it stand out among other filling machines on the market.
1. Hygienic & Safe: The Ultra Clean Filling Machine is specifically engineered to meet the highest standards of cleanliness and hygiene. It boasts a unique ultra-clean filling process that ensures the purity and integrity of the organic sparkling tea. This innovative technology eliminates the risk of contamination, guaranteeing a safe and healthy product for consumers.

2. Flexible & Versatile: This Ultra-Clean Filling Machinery is versatile and adaptable, accommodating various bottle sizes and shapes. Whether you are producing small single-serve bottles or larger containers, this machine can handle it all. Its flexibility allows for seamless integration into your existing production line, minimizing downtime and maximizing productivity.

3. Accurate & Precise: Equipped with the latest machinery and components, the Ultra Clean Filling Machine offers exceptional precision and accuracy. Its automated system ensures consistent and reliable filling, minimizing wastage and maximizing productivity. With a high-speed output, this machine can handle large volumes of production, making it ideal for businesses of all sizes.

4. Quality & Durable: Crafted from high-quality materials, it is durable and resistant to wear and tear. Its robust construction guarantees a long lifespan, providing businesses with a reliable and cost-effective solution.

With its unrivaled performance and superior quality, the Demark Organic Sparkling Tea Ultra Clean Ambient Filling Machine is the ultimate choice for businesses seeking to enhance their production capabilities. Invest in this state-of-the-art machinery and elevate your brand to new heights of success. Experience the future of beverage filling with the Ultra Clean Filling Machine today.