Demark Full Automatic Blowing Filling Capping Combi Machine for Bottled Fruit Juice

• Customization: Available
• After-sales Service: 3 Months
• Warranty: 12 Months
• Model NO.: DMK-G5R16-55-20
• Condition: New
• Customized: Customized
• Voltage: 380V
• Composition: Blowing-Filling-Capping Machine
• Processing Material: Pet
• Process: Thermal Processing
• Bottle Type: Square or Round Type
• Bottle Volume: 0.2L-2.5L
• Cap Type: PE Screw Type, Crown Type, etc..
• Structure: Rotary
• Transport Package: Wooden Case
• Specification: Stainless Steel
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 12000 Bp/H to 60000 Bp/H
• Package Size: 500.00cm * 440.00cm * 350.00cm
• Package Gross Weight: 12000.000kg

Product Description

Company Profile

Demark Full Automatic Pet Bottled Fruit Juice Blowing-Filling-Capping Combi Machine

When it comes to fruit juice production, there's nothing quite like a high-quality, efficient filling and capping combiblock to ensure your delicious beverages are packaged in the most efficient and safe way possible. Our top-of-the-line fruit juice blowing filling capping combiblock, uses advanced technology and top-notch materials to streamline the production process for maximum output and minimum waste.
With this state-of-the-art combiblock, you can easily and quickly produce a wide range of fruit juices, from classic flavors like apple and orange to more exotic varieties like mango and papaya. The blowing function helps ensure the bottles are correctly sized and shaped, while the filling process is precise and mess-free, thanks to advanced sensors and controls that keep everything under careful supervision.

Working Process

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
 

 

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
 

4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

Technical Parameters

ITEM	DMK-G5R16-55-20
Blowing cavities	16
Filling Head	55
Capping Head	20
Capacity	36000 BP/H
Volume	500 ML
Material	PET
Diameter of bottle	60-96 mm
Height of bottle	170-310 mm
Power	380V50Hz
Filling machine installation power	8 KW
Consumption of compressed air(0.7 MPA)	1m3/min
Dimension of filling machine	5000*4400*3500 mm

Technical Advantages

The fruit juice blowing filling capping combiblock is a game-changer in the beverage industry, offering a range of impressive technical advantages for manufacturers.

1. Streamline Production: One of the most significant benefits of this technology is its ability to streamline production, reducing overheads and simplifying the manufacturing process. This is achieved through a combination of efficient juice blowing, filling, and capping mechanisms, which all work together seamlessly to produce high-quality beverages quickly and efficiently.
 

2. Versatility: The combiblock is incredibly versatile, able to handle a range of different juice types and volumes with ease. This means that manufacturers can produce a range of different beverages using the same machine, without the need for additional production lines or equipment.

3. High degree of hygiene and safety: Another major advantage of the fruit juice blowing filling capping combiblock is its enhanced hygiene and food safety features. The entire system is designed to minimize the risk of contamination, with sterilized materials and equipment used throughout the process. This ensures that the final product is safe, hygienic, and of the highest possible quality.

4. User-friendliness: The combiblock is incredibly user-friendly, with intuitive controls and advanced automation features that make it easy for operators to use and maintain. This not only improves efficiency but also reduces the risk of accidents and human error, helping to ensure a consistent and reliable manufacturing process.

In conclusion, the fruit juice blowing filling capping combiblock is an impressive piece of technology that offers a range of significant technical advantages for manufacturers. With its streamlined production, versatility, hygiene and safety, and user-friendly design, it is a must-have for any beverage manufacturer looking to maximize their output and improve the quality and consistency of their products.

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