42000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock
Introducing the 42000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock, a cutting-edge solution designed to revolutionize the beverage industry. This state-of-the-art filling line combines the efficiency of blowing, filling, and capping processes into a single, fully automated system. With its exceptional speed and precision, this combiblock is set to redefine the standards of productivity and quality in the market.
At the heart of this combiblock is the advanced filling machine, which boasts an impressive output of 42000 bottles per hour. This remarkable speed ensures that your production line operates at maximum capacity, meeting the demands of even the most fast-paced environments. With its automatic functionality, this machine eliminates the need for manual intervention, reducing the risk of errors and increasing overall efficiency.
The 42000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock is specifically designed for the filling of carbonated beverages, guaranteeing the preservation of their unique taste and effervescence. The combiblock's precise filling mechanism ensures accurate dosing, preventing any wastage or inconsistencies in the final product. This level of precision is crucial in maintaining the integrity of your brand and satisfying the discerning palates of your customers.
In addition to its exceptional performance, this combiblock prioritizes safety and hygiene. Constructed with high-quality materials, it meets the strictest industry standards, ensuring durability and longevity. The combiblock's design also incorporates features that facilitate easy cleaning and maintenance, minimizing downtime and maximizing productivity.
Investing in the 42000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock means investing in the future of your business. With its unparalleled speed, precision, and reliability, this combiblock will streamline your production process, increase output, and ultimately boost your profitability. Stay ahead of the competition and deliver exceptional carbonated beverages to your customers with this state-of-the-art filling line.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
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