Automatic 12000bph Blow Molding Filling Sealing Combiblock

• Customization: Available
• After-sales Service: 24-Hour Service
• Warranty: 12 Months
• Model NO.: DMK
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Bottle Type: Round or Square
• Bottle Volume: 350ml-2000ml
• Raw Material: Pet
• Number of Cavity: 4-24
• Transport Package: Container
• Specification: 5000x13000x3500mm
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 12000-60000bph

Product Description

Product Description

Automatic 12000bph Blow Molding Filling Sealing Combiblock

Introducing the Automatic 12000bph Blow Molding Filling Sealing Combiblock, a cutting-edge solution designed to revolutionize the beverage packaging industry. This state-of-the-art combiblock combines the functionalities of a blow molding machine, filling machine, and sealing machine, offering unparalleled efficiency and productivity. 

With a staggering output capacity of 12,000 bottles per hour, this combiblock is a game-changer for manufacturers seeking to streamline their production processes. The integration of blow molding, filling, and sealing into a single machine eliminates the need for multiple equipment, reducing both space requirements and operational costs. 

The blow molding feature of this combiblock ensures the production of high-quality bottles with consistent shape and size. By utilizing advanced technology, it guarantees precise control over the blowing process, resulting in bottles that meet the highest industry standards. 

The filling component of the combiblock is engineered to handle a wide range of beverages, including carbonated drinks, still water, juices, and more. Equipped with state-of-the-art filling valves, it ensures accurate and hygienic filling, minimizing product wastage and ensuring customer satisfaction. 

Sealing is a critical aspect of packaging, and the sealing mechanism of this combiblock is designed to deliver exceptional results. Whether it's screw caps, snap-on caps, or other types of closures, this machine guarantees a secure and leak-proof seal, preserving the freshness and quality of the packaged beverages. 

In addition to its impressive performance, this combiblock prioritizes user-friendliness and ease of operation. Its intuitive control panel allows operators to monitor and adjust various parameters, ensuring optimal performance and minimizing downtime. Furthermore, its robust construction and use of high-quality materials guarantee durability and longevity, making it a reliable investment for years to come. 

With the Automatic 12000bph Blow Molding Filling Sealing Combiblock, manufacturers can enhance their production capabilities, increase efficiency, and deliver superior quality products to their customers. Stay ahead of the competition and elevate your beverage packaging operations with this innovative combiblock.

 

Working Process

 

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.

 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.

 

4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

 

Features

1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.

2.HIGH PRODUCTION EFFICIENCY

The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.

3.HIGHER PRECISION

The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.

4.MORE CONVENIENT MAINTENANCE

The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.

5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION

The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.

6.THE PRODUCT QUALITY IS MORE STABLE

The block machine uses advanced heating and blowing technology, which can produce high-quality and consistent PET plastic bottles, and directly fifill them to ensure more stable product quality.

 

Detailed Photos

 

 

More Models

 

Technical parameter: Water bottling machine
Model	G5R6-24-24-8	G5R8-40-32-10	G5R10-60-40-15	G5R16-80-60-20	G5R20-80-28	G5R14-60-20	G5R16-55-20	G5R20-72-28
Capacity(for 500ml)	12,000BPH	18,000BPH	24,000BPH	36,000BPH	48,000BPH	35,000BPH	36,000BPH	48,000BPH
Suitable bottle shapes	PET circular or square
Bottle diameter(mm)	Dia55-Dia96mm
Bottle height (mm)	165-310mm
Compressor air	0.3MPa
Washing meidium	Aseptic water
Application	Water bottling machine
Total power (KW)	3.5	6	8	11.5	18	8	8	15
Overall dimensions(mm)	3130×2400	4500×3200	5200×3500	6900×5200	6700×5600	5000×4400	5000×4400	6400×5400
Height(mm)	3200	3200	3200	3200	3200	3500	3500	3500
Weight(kg)	6000	8500	12000	18000	16000	12000	12000	15000

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