36000bph Full Automatic Pet Bottle Blowing Filling Capping Combiblock
Introducing the 36000bph Full Automatic Pet Bottle Blowing Filling Capping Combiblock, a cutting-edge solution for your filling needs. This state-of-the-art machine combines the functionalities of bottle blowing, filling, and capping into one seamless process, ensuring maximum efficiency and productivity. With its advanced technology and superior performance, this combiblock is the ultimate choice for businesses seeking to streamline their production line.
The 36000bph Full Automatic Pet Bottle Blowing Filling Capping Combiblock is designed to meet the demands of high-speed production, boasting an impressive output of 36,000 bottles per hour. This remarkable speed is achieved through its fully automated operation, eliminating the need for manual intervention and reducing the risk of errors. With this combiblock, you can significantly increase your production capacity and meet the growing demands of your customers.
This filling line is equipped with cutting-edge features that ensure the utmost precision and accuracy in every step of the process. The bottle blowing function utilizes advanced technology to create high-quality PET bottles with consistent shapes and sizes. The filling mechanism guarantees precise liquid measurements, preventing any wastage or spillage. Finally, the capping system securely seals each bottle, ensuring product integrity and preventing leakage.
Not only does the 36000bph Full Automatic Pet Bottle Blowing Filling Capping Combiblock excel in performance, but it also offers unparalleled convenience and ease of use. Its user-friendly interface allows for effortless operation and quick setup, minimizing downtime and maximizing productivity. Additionally, its compact design saves valuable floor space, making it suitable for both large-scale factories and smaller production facilities.
Investing in the 36000bph Full Automatic Pet Bottle Blowing Filling Capping Combiblock is a testament to your commitment to quality and efficiency. With its exceptional capabilities and reliable performance, this combiblock is the ideal solution for businesses in the beverage, pharmaceutical, and cosmetic industries. Stay ahead of the competition and elevate your production line with this state-of-the-art filling machine.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
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