12000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock
Introducing the 12000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock, a cutting-edge solution designed to revolutionize your beverage production line. This state-of-the-art filling machine is meticulously engineered to meet the demands of high-speed production, ensuring maximum efficiency and unparalleled quality.
With its fully automated operation, this combiblock system eliminates the need for manual intervention, streamlining your production process and reducing labor costs. The 12000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock boasts an impressive output capacity of 12,000 bottles per hour, making it an ideal choice for large-scale beverage manufacturers.
Equipped with advanced technology, this filling line guarantees precise and accurate filling, ensuring consistent product volumes in every bottle. Whether you are producing carbonated water, soft drinks, or other carbonated beverages, this combiblock system delivers exceptional results, maintaining the desired level of carbonation and preserving the refreshing taste of your products.
The 12000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock is designed with durability and longevity in mind. Constructed from high-quality materials, this machine is built to withstand the rigors of continuous operation, ensuring minimal downtime and maximum productivity. Its user-friendly interface allows for easy operation and maintenance, minimizing the need for specialized training.
Safety is of utmost importance, and this combiblock system is equipped with comprehensive safety features to protect both operators and the product. From its automated bottle rejection system to its advanced monitoring capabilities, this machine ensures the highest level of product integrity and operator safety.
Investing in the 12000bph Automatic Liquid Carbonated Water CSD Bottled Blowing Filling Capping Combiblock means investing in efficiency, reliability, and superior product quality. Stay ahead of the competition and meet the growing demands of the beverage industry with this state-of-the-art filling machine. Trust in its exceptional performance and let it elevate your production line to new heights.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
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