Automatic Fiber Juice Production Line with Capping System

• Customization: Available
• After-sales Service: Provided
• Warranty: 12 Months
• Model NO.: DMK-R10-60-15
• Condition: New
• Customized: Customized
• Voltage: 380V
• Composition: Filling Machine
• Processing Material: Natural Ingredients
• Process: Thermal Processing
• After Sales Service: Engineers Fly to Client′s Factory
• Bottle Type: Round or Square Type
• Packaging Material: Plastic
• Filling Volume: Less Than 250ml
• Filling Valve Head: Multi-Head
• Structure: Rotary
• Built Material: Stainless Steel
• Rated Capacity: 18000 Bp/H- 60000 Bp/H
• Transport Package: Wooden Case
• Specification: 5000*4400*3500 mm
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 22000 Bp/H
• Package Size: 500.00cm * 440.00cm * 350.00cm
• Package Gross Weight: 14000.000kg

Product Description

General Description

Demark High Fiber Vegetable Juice Blowing Filling Capping Machine

The Demark High Fiber Vegetable Juice Blowing Filling Capping Machine is designed for high output, making it ideal for large-scale production. Its innovative features guarantee consistent filling and capping, resulting in high-quality products every time. This liquid packaging machine is easy to operate and maintain, saving you time and resources in the long run.
With its advanced technology and precision engineering, this liquid packaging machine offers exceptional performance and efficiency. It can handle a wide range of bottle sizes and shapes, making it ideal for various packaging requirements. The machine features a reliable hot filling system, ensuring optimal product quality and extending the shelf life of the beverages.

Working Process

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
 

 

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
 

4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

 

Technical Parameters

 

ITEM	DMK-R10-60-15
Blowing cavities	10
Filling Head	60
Capping Head	15
Capacity	22000 BP/H
Volume	1 L
Material	PET
Diameter of bottle	50-130 mm
Height of bottle	150-310 mm
Power	380V50Hz
Filling machine installation power	8 KW
Consumption of compressed air(0.7 MPA)	1m^3/min
Dimension of main machine	5000*4400*3500 mm

Technical Advantages

1. THE WHOLE MACHINE OCCUPIES LESS SPACE.The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.

2. HIGH PRODUCTION EFFICIENCY. The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.

3. HIGHER PRECISION. The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.

4. MORE CONVENIENT MAINTENANCE. The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.

5. ENERGY-SAVING AND ENVIRONMENTAL-FRIENDLY. The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.

6. MORE STABLE PRODUCT QUALITY. The block machine uses advanced heating and blowing technology, which can produce high-quality and consistent PET plastic bottles, and directly fifill them to ensure more stable product quality.

Invest in this state-of-the-art beverage processing machinery to enhance your production capabilities and meet the growing demand for quality beverages. The Demark Apple Carrot Ginger Juice Blowing Filling Capping Machine guarantees consistent and efficient filling and capping, ensuring customer satisfaction and boosting your business's profitability.

Company Profile