Demark Automatic 5 Gallon Pet Big-Container Water Blowing Filling Capping Machine Production Line

• After-sales Service: 3 Months
• Warranty: 12 Months
• Condition: New
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: DMK-RBL6-24-30-6
• Customized: Customized
• Voltage: 380V
• Composition: Blowing-Filling-Capping Machine
• Processing Material: Natural Ingredients
• Process: Thermal Processing
• Structure: Rotary
• Packaging: Big Container
• Packaging Material: Pet
• Bottle Volume: 5L- 20L
• Transport Package: Wooden Case
• Specification: Stainless Steel
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 6000 Bp/H
• Package Size: 550.00cm * 470.00cm * 350.00cm
• Package Gross Weight: 13500.000kg

Product Description

Product Description

Demark Large Barrel/ Big Container Water Blowing Filling Capping Combiblock
(From 5 Liter to 20 Liter)

Big container combiblock is a state-of-the-art integrated packaging solution designed to meet the high-speed filling and packaging needs of beverage manufacturers. This advanced equipment is capable of filling, capping, and labeling a wide range of containers at a rate of over 6,000 units per hour. With its compact design and easy-to-use controls, big container combiblock provides unrivaled efficiency and productivity, while minimizing downtime and maintenance costs. The equipment is made of high-quality materials, ensuring durability and reliability in even the most demanding production environments.
 

Working Process

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
 

 

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine. Protecting the protection board and external when the temperature is too high.
 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
 

4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

Technical Parameters

ITEM	DMK-RBL6-24-30-6
Blowing cavities	6
Rinsing Head	24
Filling Head	30
Capping Head	6
Capacity	6000 BP/H
Volume	5 L
Material	PET
Diameter of bottle	120-180 mm
Height of bottle	210-360 mm
Power	380V50Hz
Filling machine installation power	6 KW
Consumption of compressed air(0.7 MPA)	1m3/min
Consumption of rinsing water(0.3 MPA)	2 ton/h
Dimension of main machine	5500*4700*3500 mm

Technical Advantages

1. THE WHOLE MACHINE OCCUPIES LESS SPACE.The block machine integrates multiple processes such as bottle blowing, filling and capping. Compared with the traditional bottle blowing machine and filling machine, the whole machine occupies less space and can save the factory area.
2. HIGH PRODUCTION EFFICIENCY. The block machine can complete multiple processes such as bottle blowing, filling and capping at the same time, with high production efficiency and fast production speed.
3. HIGHER PRECISION. The block machine adopts a high-precision filling device and control system, which can realize precise filling volume and filling speed control.

4. MORE CONVENIENT MAINTENANCE. The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5. ENERGY-SAVING AND ENVIRONMENTAL-FRIENDLY. The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6. MORE STABLE PRODUCT QUALITY. The block machine uses advanced heating and blowing technology, which can produce high-quality and consistent PET plastic bottles, and directly fill them to ensure more stable product quality.

Big container combiblock features advanced technologies such as servo-driven systems, automatic adjustments, and real-time monitoring, which help optimize production processes and reduce waste. Moreover, its modular construction allows for custom configurations and upgrades to meet changing business needs and customer demands.
Whether you are a small start-up or a leading beverage manufacturer, big container combiblock is the perfect solution for your packaging needs. With its high-speed performance, versatility, and reliability, this equipment is an investment that will help your business succeed in today's fast-paced market.