Demark Automatic Blowing Filling Capping Machine for Carbonated Beverage

• Customization: Available
• After-sales Service: 3 Months
• Warranty: 12 Months
• Model NO.: DMK-G5R22-108-20
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Isobaric
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Cap Type: PE Screw Cap, Crown Cap, Aluminium Cap, etc.
• Preform Type: 30/25, 29/25, Pco28
• Bottle Volume: 200 Ml to 2000 Ml
• Bottle Type: Round or Square Type
• Transport Package: Wooden Case
• Specification: Stainless Steel
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 36000 Bp/H
• Package Size: 915.00cm * 760.00cm * 320.00cm
• Package Gross Weight: 18000.000kg

Product Description

General Description

Demark Carbonated Beverage Blowing-Filling-Capping Combiblock

The carbonated beverage combiblock is an innovative and efficient solution for beverage manufacturers looking to increase production output and reduce production costs. This state-of-the-art packaging system integrates three functions into one compact and space-saving machine: bottle blowing, filling and capping.

With its advanced technology, the carbonated beverage combiblock can produce up to 36,000 bottles per hour, making it the perfect choice for high volume production runs. The machine is capable of filling a wide range of carbonated drinks such as sodas, energy drinks, and sparkling water. 
 

Working Process

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
 

 

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
 

4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

 

Technical Parameters

ITEM	DMK-G5R22-108-20
Blowing cavities	22
Filling Head	108
Capping Head	20
Capacity	36000 BP/H
Volume	500 ML
Material	PET
Diameter of bottle	50-105 mm
Height of bottle	150-310 mm
Power	380V50Hz
Filling machine installation power	18 KW
Consumption of compressed air(0.7 MPA)	1m3/min
Dimension of main machine	9150*7600*3200 mm

Technical Advantages

1. THE WHOLE MACHINE OCCUPIES LESS SPACE.The block machine integrates multiple processes such as bottle blowing, filling and capping. Compared with the traditional bottle blowing machine and filling machine, the whole machine occupies less space and can save the factory area.

2. HIGH PRODUCTION EFFICIENCY. The block machine can complete multiple processes such as bottle blowing, filling and capping at the same time, with high production efficiency and fast production speed.

3. HIGHER PRECISION. The block machine adopts a high-precision filling device and control system, which can realize precise filling volume and filling speed control.

4. MORE CONVENIENT MAINTENANCE. The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.

5. ENERGY-SAVING AND ENVIRONMENTAL-FRIENDLY. The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.

6. MORE STABLE PRODUCT QUALITY. The block machine uses advanced heating and blowing technology, which can produce high-quality and consistent PET plastic bottles, and directly fifill them to ensure more stable product quality.

The carbonated beverage combiblock is undoubtedly a game-changer for the beverage manufacturing industry, providing a cost-effective and innovative solution for packaging carbonated drinks. Its ability to produce large volumes, coupled with its energy-efficient design, makes it an essential investment for any beverage manufacturer looking to streamline their production process.

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