Pet Plastic Bottle Drinking Water Blowing Molding Rinsing Filling Capping Screwing Labeling Packing/Packaging 3 in 1 Machine
Introducing the state-of-the-art Automatic Filling Line, a cutting-edge solution designed to revolutionize your production process. This advanced Filling Machine is meticulously engineered to meet the highest industry standards, ensuring unparalleled efficiency and precision in every fill. With its innovative technology and seamless operation, this Filling Line is set to elevate your business to new heights.
Equipped with the latest automation features, our Automatic Filling Line streamlines your production, eliminating the need for manual labor and reducing human error. This not only saves you valuable time but also enhances the overall quality and consistency of your products. Say goodbye to tedious and time-consuming manual filling processes, and embrace the future of automated production.
The Automatic Filling Line boasts a remarkable capacity, allowing you to handle large volumes of products effortlessly. Whether you are in the food and beverage, pharmaceutical, or cosmetic industry, this versatile machine can accommodate a wide range of liquid and semi-liquid products. From juices and sauces to lotions and creams, our Filling Line ensures precise and accurate fills, guaranteeing customer satisfaction every time.
With its user-friendly interface and intuitive controls, operating the Automatic Filling Line is a breeze. The machine's advanced sensors and intelligent software enable seamless integration with your existing production line, ensuring a smooth and uninterrupted workflow. Additionally, its compact design optimizes space utilization, making it an ideal choice for both small-scale and large-scale operations.
Safety is paramount in any production environment, and our Filling Line prioritizes the well-being of your workforce. Built with robust safety features, including emergency stop buttons and protective enclosures, this machine ensures a secure working environment for your employees. Rest assured that our Automatic Filling Line complies with all relevant industry regulations and standards, providing you with peace of mind.
Investing in the Automatic Filling Line is an investment in the future of your business. Experience increased productivity, improved product quality, and enhanced customer satisfaction with this state-of-the-art machine. Join the ranks of industry leaders who have already embraced the power of automation. Contact us today to learn more about how our Automatic Filling Line can transform your production process.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
The block machine uses advanced heating and blowing technology, which can produce high-quality and consistent PET plastic bottles, and directly fifill them to ensure more stable product quality.
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