Automatic Liquid Carbonated Water Juice Bottled Blowing Filling Capping Combiblock
Introducing the cutting-edge Automatic Liquid Carbonated Water Juice Bottled Blowing Filling Capping Combiblock, a revolutionary solution designed to streamline your production process and elevate your bottling operations to new heights of efficiency and productivity. This state-of-the-art Filling Line/Filling Machine/Automatic is meticulously engineered to meet the demands of the modern beverage industry, ensuring seamless and precise filling, capping, and blowing of liquid carbonated water and juice bottles.
With its advanced technology and robust construction, this Combiblock guarantees exceptional performance and reliability, allowing you to meet high production volumes without compromising on quality. The fully automated system eliminates the need for manual intervention, minimizing human error and maximizing output. This translates into significant cost savings and increased profitability for your business.
Equipped with cutting-edge features, this Filling Line/Filling Machine/Automatic offers unparalleled versatility and adaptability. It effortlessly accommodates various bottle sizes and shapes, allowing you to cater to a diverse range of customer preferences. The intuitive control panel enables easy adjustment of filling volumes, ensuring precise and consistent results every time.
Safety and hygiene are paramount in the food and beverage industry, and this Combiblock excels in both areas. Constructed from high-quality materials, it meets stringent industry standards, guaranteeing durability and longevity. The closed-loop system minimizes the risk of contamination, ensuring the integrity and freshness of your products.
In addition to its exceptional performance, this Combiblock is designed with energy efficiency in mind. By optimizing resource utilization and minimizing waste, it helps reduce your carbon footprint and contributes to a sustainable future.
Investing in the Automatic Liquid Carbonated Water Juice Bottled Blowing Filling Capping Combiblock is a testament to your commitment to excellence and innovation. Stay ahead of the competition and elevate your bottling operations to new heights with this state-of-the-art solution. Trust in its reliability, efficiency, and versatility to propel your business towards success.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
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