Demark Sugar Free Energy Drink Automatic Ultra Clean Filling Machine

• Customization: Available
• After-sales Service: Provided
• Warranty: 12 Months
• Model NO.: DMK-G5R12-72-72-15
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Bottle Type: Round or Square
• Bottle Volume: 0.2L-2L
• Rated Capacity: 12000bp/H-60000bp/H
• Cap Type: PE Screw Cap, Crown Cap, etc.
• Transport Package: Wooden Case
• Specification: Stainless Steel
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 12000-60000 Bp/H

Product Description

Demark Sugar Free Energy Drink Ultra-Clean Filling Machine

General Description

The Demark Sugar Free Energy Drink Automatic Ultra Clean Filling Machine is specifically engineered to handle the unique requirements of sugar-free energy drink production. It boasts a robust construction and a user-friendly interface, making it easy to operate and maintain. This machine is capable of filling a wide range of bottle sizes, accommodating various packaging needs. Whether you require small, single-serve bottles or larger containers, this Ultra Clean Filling Machine can handle it all with precision and efficiency.

This state-of-the-art machinery is specifically designed for ultra-clean filling, ensuring the highest level of hygiene and product quality. With its advanced technology and seamless operation, this ultra-clean filling machine is the perfect solution for businesses seeking to elevate their bottling processes to new heights.

Working Process

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.

 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.

4. Rinsing Part
The rotary rinsing machine, mainly used for rinsing beverage bottles. The new bottle enters into the equipment through bottle distribution screw and star wheel, and its neck is clipped to mouth down by the clamp and turner device, dry after rinsing, and turn to mouth up automatically, then enters into the filling machine through bottle-outlet star wheel conveyor.

5. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

6. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

 

Technical Parameters

ITEM	UNIT	DMK - G5R12-72-72-15
Blowing Cavity		12
Rinsing head		72
Filling head		72
Capping head		15
Productivity	bottle/h	24000
Volume	L	0.2-2
Material		PET
Diameter of bottle	mm	50-105
Height of bottle	mm	150-310
Power		380V50Hz
Installation power	KW	8
Consumption of rinsing water(0.3 MPA)	ton/hour	4
Consumption of compressed air(0.7 MPA)	m3/min	1
Dimension of main machine	mm	7230×5300×2800
Weight	KG	16000

Technical Advantages

The ultra-clean filling machine is one of the most advanced and efficient filling machines available in the market today. Its technology boasts several advantages that make it stand out among other filling machines on the market.
1. Hygienic & Safe: It incorporates advanced sterilization and disinfection mechanisms to ensure that every bottle filled is free from contaminants and impurities. This is crucial for maintaining the integrity and quality of sugar-free energy drinks, as any compromise in cleanliness can affect the taste and shelf life of the product. You can rest assured that your beverages will meet the highest standards of hygiene and purity.

2. Flexible & Versatile: The versatility of the Demark Sparkling Orange Energy Drink Ultra Clean Filling Machine is unparalleled. It is compatible with a wide range of bottle sizes and shapes, accommodating various packaging requirements. Whether you are filling PET bottles, glass bottles, or cans, this machine delivers consistent and precise results every time.

3. Accurate & Precise: Equipped with cutting-edge technology, this machine offers precise control over the filling process, allowing you to adjust parameters to meet your specific requirements. The intuitive interface ensures ease of operation, minimizing the need for extensive training and reducing the risk of errors.

4. Quality & Durable: Constructed with high-quality materials and robust components, it is designed for long-term durability and reliability. This ensures that your investment in this machinery will yield returns for years to come.

In conclusion, the machine is the ultimate solution for businesses in the beverage industry. Its advanced technology, ultra-clean capabilities, and automation features make it a reliable and efficient choice for high-volume production. With this machine, you can confidently deliver sugar-free energy drinks that meet the highest standards of quality and hygiene. Invest in the Demark Sugar Free Energy Drink Automatic Ultra Clean Filling Machine and elevate your bottling processes to new heights of excellence.