30000bph Full Automatic Pet Bottle Blowing Filling Capping Combiblock
Introducing the 30000bph Full Automatic Pet Bottle Blowing Filling Capping Combiblock, a cutting-edge solution for your filling line needs. This state-of-the-art machine combines the functionalities of bottle blowing, filling, and capping into one seamless process, ensuring maximum efficiency and productivity for your business.
With its fully automatic operation, this combiblock eliminates the need for manual intervention, allowing for a streamlined and hassle-free production process. Designed to handle a high output of 30,000 bottles per hour, this machine is perfect for large-scale manufacturing operations, catering to the demands of your growing business.
The bottle blowing feature of this combiblock ensures the production of high-quality PET bottles, meeting the highest industry standards. The precision and accuracy of the blowing process guarantee consistent bottle shapes and sizes, minimizing any potential defects or inconsistencies.
The filling function of this machine is equally impressive, offering a reliable and efficient solution for your liquid packaging needs. Whether you are filling water, juice, soft drinks, or other beverages, this combiblock ensures precise and accurate filling, minimizing wastage and maximizing product quality.
Furthermore, the capping feature of this combiblock ensures a secure and tight seal on each bottle, preventing any leakage or contamination. The advanced capping mechanism guarantees consistent and reliable results, ensuring the integrity of your products throughout the supply chain.
This combiblock is equipped with the latest technology and advanced control systems, allowing for easy operation and monitoring. The user-friendly interface provides real-time data and diagnostics, enabling you to optimize production and make informed decisions.
In addition to its exceptional performance, this combiblock is built to last. Constructed with high-quality materials and components, it offers durability and reliability, minimizing downtime and maintenance costs.
Investing in the 30000bph Full Automatic Pet Bottle Blowing Filling Capping Combiblock will revolutionize your filling line operations, enhancing productivity, efficiency, and product quality. With its advanced features and robust construction, this machine is the perfect choice for businesses seeking a reliable and high-performance solution. Experience the benefits of automation and take your production capabilities to new heights with this exceptional combiblock.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
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