Demark Organic Sparkling Tea Ultra Clean Blowing Filling Capping Combi Machine

• Customization: Available
• After-sales Service: Provided
• Warranty: 12 Months
• Model NO.: DMK-G5R12-72-72-15
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Bottle Type: Round or Square
• Bottle Volume: 0.2L-2L
• Rated Capacity: 12000bp/H-60000bp/H
• Cap Type: PE Screw Cap, Crown Cap, etc.
• Transport Package: Wooden Case
• Specification: Stainless Steel
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 12000-60000 Bp/H

Product Description

Demark Organic Sparkling Tea Ultra-Clean Combi Machine

General Description

With its advanced technology and precision engineering, the Demark Organic Sparkling Tea Ultra Clean Blowing Filling Capping Combi Machine ensures that your products are filled and packaged in the most sanitary and contamination-free environment. This machine is specifically designed for sparkling tea, guaranteeing the preservation of its delicate flavors and carbonation.

This state-of-the-art machinery is specifically designed for ultra-clean filling, ensuring the highest level of hygiene and product quality. With its advanced technology and seamless operation, this ultra-clean filling machine is the perfect solution for businesses seeking to elevate their bottling processes to new heights.

Working Process

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.

 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.

4. Rinsing Part
The rotary rinsing machine, mainly used for rinsing beverage bottles. The new bottle enters into the equipment through bottle distribution screw and star wheel, and its neck is clipped to mouth down by the clamp and turner device, dry after rinsing, and turn to mouth up automatically, then enters into the filling machine through bottle-outlet star wheel conveyor.

5. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

6. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

 

Technical Parameters

ITEM	UNIT	DMK - G5R12-72-72-15
Blowing Cavity		12
Rinsing head		72
Filling head		72
Capping head		15
Productivity	bottle/h	24000
Volume	L	0.2-2
Material		PET
Diameter of bottle	mm	50-105
Height of bottle	mm	150-310
Power		380V50Hz
Installation power	KW	8
Consumption of rinsing water(0.3 MPA)	ton/hour	4
Consumption of compressed air(0.7 MPA)	m3/min	1
Dimension of main machine	mm	7230×5300×2800
Weight	KG	16000

Technical Advantages

The ultra-clean filling machine is one of the most advanced and efficient filling machines available in the market today. Its technology boasts several advantages that make it stand out among other filling machines on the market.
1. Hygienic: The ultra-clean filling process of this machine eliminates the risk of any external contaminants entering the product, ensuring the highest level of quality and safety. The machine is equipped with cutting-edge blowing, filling, and capping mechanisms, all working seamlessly together to provide a smooth and efficient production process.

2. Flexible & Versatile: With its versatile design, this machine is compatible with various bottle sizes and shapes, providing flexibility to accommodate your specific packaging requirements. Whether you need to fill small bottles for individual servings or larger containers for bulk orders, the Ultra Clean Filling Machine delivers consistent results every time.

3. Accurate & Precise: With its high-speed filling capabilities, the machine can efficiently handle large production volumes, ensuring that your business can meet the demands of the market. This machine is equipped with cutting-edge sensors and controls, enabling precise and accurate filling, minimizing product waste, and maximizing productivity

4. Quality & Durable: It is built to last, constructed with durable materials and components that can withstand the rigors of continuous operation. Its robust design ensures minimal downtime and maintenance, allowing your business to operate smoothly and efficiently

In conclusion, the Demark Organic Sparkling Tea Ultra Clean Blowing Filling Capping Combi Machine is the ideal solution for businesses seeking an ultra-clean filling machine. Its advanced technology, precision engineering, and user-friendly interface make it a top choice for the beverage industry. Invest in this machine to ensure the highest level of quality, safety, and efficiency in your production process.