Demark Oolong Tea Blowing Ultra Clean Warm Filling Capping Combi Machine

• Customization: Available
• After-sales Service: Provided
• Warranty: 12 Months
• Model NO.: DMK-G5R12-72-72-15
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Bottle Type: Round or Square
• Bottle Volume: 0.2L-2L
• Rated Capacity: 12000bp/H-60000bp/H
• Cap Type: PE Screw Cap, Crown Cap, etc.
• Transport Package: Wooden Case
• Specification: Stainless Steel
• Trademark: DEMARK
• Origin: Huzhou, China
• Production Capacity: 12000-60000 Bp/H

Product Description

Demark Oolong Tea Ultra-Clean Warm Filling Machine

General Description

With its advanced technology and precision engineering, the Demark Oolong Tea Blowing Ultra Clean Warm Filling Capping Combi Machine guarantees exceptional performance and unparalleled results. This machine is specifically tailored for the ultra-clean filling requirements of the beverage industry, making it an ideal choice for businesses operating in this sector.

Equipped with cutting-edge features, this ultra-clean filling machine offers a seamless and automated process from start to finish. The blowing function ensures the bottles are perfectly formed, while the warm filling mechanism ensures the product is filled at the optimal temperature, preserving its quality and taste. The capping function ensures a secure and leak-proof seal, providing peace of mind and customer satisfaction.

Working Process

1. Preforms feed-in 

Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.

2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.

 

3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.

4. Rinsing Part
The rotary rinsing machine, mainly used for rinsing beverage bottles. The new bottle enters into the equipment through bottle distribution screw and star wheel, and its neck is clipped to mouth down by the clamp and turner device, dry after rinsing, and turn to mouth up automatically, then enters into the filling machine through bottle-outlet star wheel conveyor.

5. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.

6. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.

 

Technical Parameters

ITEM	UNIT	DMK - G5R12-72-72-15
Blowing Cavity		12
Rinsing head		72
Filling head		72
Capping head		15
Productivity	bottle/h	24000
Volume	L	0.2-2
Material		PET
Diameter of bottle	mm	50-105
Height of bottle	mm	150-310
Power		380V50Hz
Installation power	KW	8
Consumption of rinsing water(0.3 MPA)	ton/hour	4
Consumption of compressed air(0.7 MPA)	m3/min	1
Dimension of main machine	mm	7230×5300×2800
Weight	KG	16000

Technical Advantages

The ultra-clean filling machine is one of the most advanced and efficient filling machines available in the market today. Its technology boasts several advantages that make it stand out among other filling machines on the market.
1. Hygienic and safe: The ultra-clean filling system eliminates any potential risks of bacterial contamination, preserving the freshness and taste of your carbonated juice. This innovative feature not only enhances the shelf life of your products but also instills confidence in your customers, assuring them of the highest level of hygiene.

2. Flexible & Versatile: It can handle a wide range of bottle sizes and shapes, allowing you to cater to different market demands. Its user-friendly interface and intuitive controls make it easy to operate and maintain, reducing downtime and maximizing productivity.

3. Accurate & Precise: Equipped with cutting-edge technology, this machine offers precise and accurate filling, ensuring consistent product volumes in every bottle. The adjustable filling speed allows you to customize the production rate according to your specific requirements, providing flexibility and adaptability to your production process.

4. Quality & Durable: It features an intuitive control panel that allows for easy operation and monitoring. The machine's robust construction and high-quality components guarantee durability and longevity, minimizing downtime and maintenance costs. Its reliability and efficiency make it an ideal choice for small to large-scale beverage manufacturers, enabling them to meet the growing demand for carbonated juice products.

Choose the Demark Oolong Tea Blowing Ultra Clean Warm Filling Capping Combi Machine for a seamless and ultra-clean filling solution that will elevate your business to new heights. Experience the difference in quality and efficiency that this state-of-the-art machinery brings. Contact us today to learn more and take your business to the next level.