Liquid Carbonated Drinks Water Juice Beverage Blowing-Filling-Capping Combiblock
The Carbonated Blowing-Filling-Capping Combiblock is an innovative and advanced technology that has revolutionized the bottling industry. This combiblock is capable of blowing, filling, and capping bottles in one single compact and efficient machine, increasing production capacity while maintaining high quality and consistency.
The Carbonated Blowing-Filling-Capping Combiblock is a remarkable machine that has provided a much-needed solution to many challenges faced by bottling companies. With this technology, bottling companies have been able to increase their production capacity, save time, reduce labor costs, and improve product quality and consistency. This groundbreaking technology has played a key role in enabling bottling companies to meet the growing demand for carbonated drinks, while also remaining competitive in an increasingly crowded market.
In addition, the Carbonated Blowing-Filling-Capping Combiblock is an environmentally friendly technology that has helped to reduce the carbon footprint of the bottling industry. This machine uses less energy and resources than traditional bottling technologies, while also minimizing waste and emissions. As a result, bottling companies can effectively reduce their impact on the environment, contributing to a more sustainable future.
Overall, the Carbonated Blowing-Filling-Capping Combiblock is an impressive technology that has brought significant benefits to the bottling industry. Its efficiency, productivity, and eco-friendliness make it a valuable asset for any bottling company looking to improve their operations and remain competitive in the market.
1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
| ITEM |
DMK16-4 |
| Capacity |
12000BP/H |
| Volume |
500ml |
| Material |
PET |
| Diameter of bottle |
50-150 mm |
| Height of bottle |
105-310mm |
| Power |
380V50Hz |
| Filling machine installation power |
5KW |
| Consumption of compressed air(0.7 MPA) |
1m3/min |
| Dimension of main machine |
4200×3350×3200mm |
|
1.THE WHOLE MACHINE OCCUPIES LESS SPACE
The block machine integrates multiple processes such as bottle blowing, fifilling and capping. Compared with the traditional bottle blowing machine and fifilling machine, the whole machine occupies less space and can save the factory area.
2.HIGH PRODUCTION EFFICIENCY
The block machine can complete multiple processes such as bottle blowing, fifilling and capping at the same time, with high production effiffifficiency and fast production speed.
3.HIGHER PRECISION
The block machine adopts a high-precision fifilling device and control system, which can realize precise fifilling volume and fifilling speed control.
4.MORE CONVENIENT MAINTENANCE
The block machine adopts modular design and easy-to-disassemble structure, which is convenient for repair and maintenance.
5.ENERGY SAVING AND ENVIRONMENTAL PROTECTION
The block machine adopts a variety of energy-saving technologies, which can reduce production costs and environmental pollution.
6.THE PRODUCT QUALITY IS MORE STABLE
The block machine uses advanced heating and blowing technology, which can produce high-quality and consistent PET plastic bottles, and directly fifill them to ensure more stable product quality.
){kind=link}