Demark Automatic Pet Bottled Vegetable Juice Blowing-Filling-Capping Combiblock
The Demark Vegetable Juice Blowing Hot Filling Capping Machine is a part of our innovative production line system, which integrates the blowing, filling, and capping processes into a single compact unit. This revolutionary technology eliminates the need for multiple machines, reducing production time and increasing overall productivity. With this advanced system, you can streamline your production line, saving valuable space and resources.
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At Demark, we understand the importance of maintaining the integrity and freshness of your vegetable and fruit juices. That's why our machine incorporates a hot filling system, which ensures that your products are filled at the optimal temperature, preserving their taste and nutritional value. Additionally, the capping mechanism guarantees a tight seal, preventing any leakage or contamination.
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1. Preforms feed-in
Put preforms in the hopper. Preform will be feeded and arrayed automatically by the unscrambler.The device can adjust the preform quantity according to productivity, start and stop feeding automatically. In order to maintain uninterrupted feeding and not aggregate. It can adjust its speed according to different preform type, so that preform feeding quantity coincide with production. Rotary plastic conveyor belt ensure the preforms not to be polluted and damaged in the transferring.
2. Heater
Every preform holder in heating machine can seat revolution and rotation to ensure that preform has a stable and uniform heating. Every layer infrared lamp can be controlled individually, every district can be switched separately. Ensure uniform and correct heating. Heating control of infrared lamp is enclosed control type to make sure the temperature can fluctuate in a setting data. There are specially designed ventilation cooling devices and protective plate cooling water cooling in heating machine.Protecting the protection board and external when the temperature is too high.
3. Blowing Unit
The process of bottle blowing consists of balance, seal, stretch, pre-blowing, high-pressure blowing, exhaust and etc. After heating part, the bottle preforms are sent into the moulds by the mechanical arms and then shaped through stretch, pre-blowing and high-pressure blowing. The mechanical arms send the blowed bottles out to the next step.
4. Filling Unit
The blowed bottles are transferred to the filling machine by the star wheels. The bottles entering the filling machine are held in place by bottle clamps of the lifting cylinders and are raised and lowered by cam action. The filling machine adopts the principle of gravity filling. When the bottle mouth rises to top opening the filling valve, filling starts. And filling ends when the material rises to the position of the return air hole.
5. Capping Unit
The bottle enters the capper through the transition wheel. The capping machine has a stopper knife that snaps onto the neck of the bottle to keep the bottle upright and prevent rotation. The capping head revolves both round the main body and on its own axis. Under the action of the cams, it completes the whole capping process, including grasping cap, sleeving cap, screwing cap and discharging cap. The finished products are transmitted to the outlet conveyor and then sent out of the combiblock.
ITEM |
DMK-G5R16-55-20 |
Blowing cavities |
16 |
Filling Head |
55 |
Capping Head |
20 |
Capacity |
36000 BP/H |
Volume |
500 ML |
Material |
PET |
Diameter of bottle |
60-96 mm |
Height of bottle |
170-310 mm |
Power |
380V50Hz |
Filling machine installation power |
8 KW |
Consumption of compressed air(0.7 MPA) |
1m3/min |
Dimension of filling machine |
5000*4400*3500 mm |
The vegetable juice blowing filling capping combiblock is a game-changer in the beverage industry, offering a range of impressive technical advantages for manufacturers.
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1. Streamline Production: One of the most significant benefits of this technology is its ability to streamline production, reducing overheads and simplifying the manufacturing process. This is achieved through a combination of efficient juice blowing, filling, and capping mechanisms, which all work together seamlessly to produce high-quality beverages quickly and efficiently.
2. Versatility: The combiblock is incredibly versatile, able to handle a range of different juice types and volumes with ease. This means that manufacturers can produce a range of different beverages using the same machine, without the need for additional production lines or equipment.
3. High degree of hygiene and safety: Another major advantage of the vegetable juice blowing filling capping combiblock is its enhanced hygiene and food safety features. The entire system is designed to minimize the risk of contamination, with sterilized materials and equipment used throughout the process. This ensures that the final product is safe, hygienic, and of the highest possible quality.
4. User-friendliness: The combiblock is incredibly user-friendly, with intuitive controls and advanced automation features that make it easy for operators to use and maintain. This not only improves efficiency but also reduces the risk of accidents and human error, helping to ensure a consistent and reliable manufacturing process.
Investing in the Demark Vegetable Juice Blowing Hot Filling Capping Machine Beverage Packaging will not only enhance your production capabilities but also elevate the quality of your products. With its advanced technology, user-friendly interface, and impeccable performance, this machine is the perfect solution for businesses looking to optimize their beverage packaging processes. Choose Demark and experience the future of beverage packaging today.
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